Premium Tablet Compression Tooling

Replacement Die Segments

Manufactured for accurate fit, proper alignment, and consistent compression performance. Designed to restore die table integrity and maintain dimensional control in segmented turret configurations.

MaterialsPremium Steels & Carbides

CoatingsAdvanced Solutions

DesignsMulti-Tip & Custom

The Standard for Precision

Elizabeth has supported tablet compression since 1954. Our replacement die segments are manufactured to strict dimensional tolerances to ensure proper seating, concentric alignment, and consistent tablet formation within segmented turret configurations.

Accurate die segment fit is critical to maintaining weight control, compression stability, and long-term turret performance.

Decades of Experience: Manufacturing excellence in compression components since 1954.
Precision Manufacturing: Tight tolerances to maintain die table integrity and alignment.
Durable Materials: Hardened tool steels engineered for wear resistance and longevity.
Global Support: Manufacturing and technical service centers worldwide.

Replacement die segments arranged neatly

Engineered for Performance

Designed to restore die table integrity, maintain compression stability, and extend turret service life in segmented configurations.

Precision Fit

Machined to tight tolerances to ensure proper segment alignment and consistent bore geometry within the die table.

Wear Resistance

Manufactured from hardened tool steels selected to withstand high-cycle compression and abrasive formulations.

Turret Compatibility

Engineered to match OEM segmented die table designs for seamless integration and reliable long-term operation.

Structural Stability

Built to maintain die table geometry under load, minimizing vibration, misalignment, and premature segment wear.

Materials & Coatings

Replacement die segments must withstand continuous compression, abrasive formulations, and long production cycles. Material selection directly impacts bore wear, dimensional stability, and overall turret life.

Die Segment Material Options

Selecting the correct die segment material improves bore longevity and maintains compression consistency over time.

440C Stainless Steel: Corrosion-resistant option suited for humid or reactive processing environments.
D2 Tool Steel: High carbon, high chromium steel offering strong wear resistance for abrasive products.
Application-Specific Hardened Grades: Engineered selections based on formulation, production volume, and press configuration.
Premium Hardened Tool Steels: Heat-treated for strength and dimensional stability under repeated compression loads.

Bore Protection & Surface Enhancements

Engineered cavity enhancements extend service life and reduce maintenance frequency in high-wear applications.

Die Segment Configurations: Optimize bore geometry and wear protection based on formulation properties and production volume.
Tungsten Carbide Lined Cavities: Recommended for highly abrasive formulations to significantly extend bore life.
Single & Double Taper Designs: Improve air escape and reduce stress during ejection, helping minimize capping and wear.
Surface Finishing Options: Precision finishes to reduce friction and support consistent tablet quality.

Tooling Options & Customization

Configure replacement die segments to match press specifications, formulation requirements, and maintenance strategy.

Segment Configurations

Designed to integrate with segmented die tables while maintaining alignment and structural stability.

Fit Style Segments: Engineered for secure seating and consistent die table geometry.
Alignment Style Segments: Precision-machined to maintain concentric positioning within the turret.
Press-Specific Sizing: Available in common segmented configurations including 1200, 2200, 2090, 3090, and 3200 styles.
OEM Compatibility: Manufactured to match original press specifications for reliable installation.

Bore Geometry & Wear Strategy

Optimize cavity performance based on formulation and production demands.

Single Taper Cavities: Support smooth air evacuation and controlled tablet ejection.
Double Taper Cavities: Reduce friction and stress during compression and release.
Carbide-Lined Bores: Recommended for abrasive products to significantly extend cavity life.
Custom Bore Dimensions: Engineered to meet specific tablet diameter and compression requirements.

Technical Specifications

We manufacture tooling to all major global standards, supporting a wide range of tablet sizes.

Standard Type	Common Sizes Available	Typical Application
TSM Standard (US)	B, BB, D	High-speed rotary presses in North & South America.
EU Standard (Metric)	B, BB, D	High-speed rotary presses globally (Europe/Asia).
Specialty / Other	RTP, TDP, Core Rod, Multi-Tip	R&D, single-station presses, and specialized high-volume production.

Shapes & Geometries

From standard rounds to complex custom shapes, we manufacture precisely what you need.

RoundCapsuleOvalSquare / Rect.TriangleHexagonCustom...

Tablet Face Profiles

Select the ideal profile for tablet coating, friability, and aesthetic requirements.

Standard ConcaveDeep ConcaveFlat Face PlainFlat Face BevelCompound CupModified BallShallow Concave

Facing a tough tableting challenge?

Contact our tooling experts to discuss material selection, coating options, or custom designs for your formulation.

Contact engineering